Language
Agricultural gearboxes are essential components in farming machinery, designed to transmit power and torque efficiently in various agricultural applications. These gearboxes ensure smooth operation of equipment such as tractors, combines, tillers, and harvesters, enabling farmers to achieve optimal performance in demanding environments. With robust construction and precise engineering, they withstand heavy loads, harsh weather conditions, and continuous use, making them indispensable for modern agriculture. Our agricultural gearboxes are manufactured using high-quality materials and advanced technology to deliver reliability, durability, and efficiency, helping you maximize productivity on the farm.
Our agricultural gearboxes come in a range of specifications to suit different farming equipment. Below is a table summarizing the key parameters for our standard models.
| Model | Gear Ratio | Input Speed (RPM) | Output Torque (Nm) | Weight (kg) | Efficiency (%) | Application |
|---|---|---|---|---|---|---|
| AG-100 | 5:1 | 540 | 1200 | 25 | 95 | Tillers, Small Tractors |
| AG-200 | 10:1 | 1000 | 2500 | 40 | 96 | Harvesters, Combines |
| AG-300 | 15:1 | 1500 | 4000 | 60 | 97 | Heavy-Duty Plows |
| AG-400 | 20:1 | 2000 | 6000 | 80 | 98 | Large-Scale Irrigation Systems |
Our gearboxes are built with premium materials to ensure durability and performance. The housing is typically made from cast iron or aluminum alloy for strength and lightweight properties. Gears are constructed from hardened steel, heat-treated to enhance wear resistance and reduce noise. Seals are designed to prevent contamination from dust and moisture, while bearings are selected for high load capacity and long service life. Each unit undergoes rigorous testing to meet quality standards, including load tests and efficiency measurements, guaranteeing reliability in the field.
Proper installation and maintenance are crucial for the longevity of agricultural gearboxes. Always align the gearbox correctly with the drive shaft to avoid misalignment issues. Use recommended lubricants and check oil levels regularly, typically every 250 hours of operation or as per the manufacturer's schedule. Inspect for leaks, unusual noises, or vibrations, which may indicate wear or damage. For detailed steps, refer to the user manual provided with each product. Regular maintenance not only extends the life of the gearbox but also ensures safety and efficiency in farm operations.
What is the typical lifespan of an agricultural gearbox?
The lifespan varies based on usage and maintenance, but with proper care, our gearboxes can last over 10,000 hours of operation. Regular lubrication and avoiding overloads significantly extend durability.
How do I choose the right gear ratio for my equipment?
Select a gear ratio based on your machinery's requirements: higher ratios provide more torque for heavy tasks, while lower ratios offer faster speeds. Consult our product table or contact our support team for personalized recommendations.
Can these gearboxes be used in extreme weather conditions?
Yes, our gearboxes are designed with weather-resistant materials and seals to operate in temperatures ranging from -20°C to 80°C, making them suitable for diverse climatic conditions.
What maintenance is required for agricultural gearboxes?
Routine maintenance includes checking and changing lubricant every 250-500 hours, inspecting seals for leaks, and ensuring bolts are tight. Annual professional inspections are recommended for optimal performance.
Are custom gearboxes available for specific applications?
Absolutely, we offer customization options for gear ratios, sizes, and mounting configurations. Provide your specifications, and our engineering team will design a solution tailored to your needs.
How do I troubleshoot common issues like noise or overheating?
Noise often indicates misalignment or worn gears; check alignment and lubricant levels. Overheating may result from overloading or insufficient lubrication; reduce load or add oil as needed. For persistent issues, seek professional assistance.
What warranties do you offer on agricultural gearboxes?
We provide a standard warranty of 2 years from the date of purchase, covering defects in materials and workmanship. Extended warranties are available for certain models upon request.
Can I install the gearbox myself, or do I need a professional?
While basic installations can be done by experienced users, we recommend professional installation to ensure proper alignment and avoid potential damage. Always follow the installation guide provided.
How energy-efficient are your agricultural gearboxes?
Our gearboxes boast efficiencies up to 98%, reducing energy loss and fuel consumption in machinery. This efficiency is achieved through precision engineering and high-quality materials.
Where can I purchase replacement parts or get service support?
Replacement parts and service support are available through our authorized dealers and online store. Visit our website for a list of service centers and to order parts directly.
