Products

Gear Coupling

Gear Coupling: High-Performance Power Transmission Solutions

Gear couplings are essential mechanical components used to connect two shafts, transmitting torque while accommodating misalignment in industrial machinery. Known for their durability and efficiency, gear couplings play a critical role in various applications, from heavy manufacturing to energy sectors. Our gear couplings are engineered with precision, ensuring reliable performance under demanding conditions.

Product Parameters and Specifications

Our gear couplings are designed with high-quality materials and advanced manufacturing techniques. Below are the detailed parameters presented in lists and tables for clarity.

Key Features

  • Material: Forged steel or alloy steel for high strength and durability.
  • Torque Capacity: Ranges from 100 Nm to 50,000 Nm, suitable for various loads.
  • Speed: Maximum operational speed up to 5000 RPM.
  • Misalignment Compensation: Angular misalignment up to 1.5 degrees, parallel misalignment up to 5 mm.
  • Temperature Range: Operates efficiently from -40°C to 150°C.
  • Lubrication: Grease-packed or continuous lubrication options available.
  • Standards Compliance: Meets AGMA, ISO, and ANSI standards for quality assurance.

Detailed Specifications Table

Model Bore Diameter (mm) Max Torque (Nm) Weight (kg) Application
GC-100 20-50 100-500 2.5 Light machinery
GC-200 50-100 500-2000 5.8 Conveyors
GC-300 100-150 2000-10000 12.3 Pumps and compressors
GC-400 150-200 10000-50000 25.0 Heavy industrial equipment

Additional Parameters

  • Backlash: Minimal backlash design for precise motion control.
  • Maintenance: Easy inspection and lubrication points reduce downtime.
  • Installation: Flanged design allows for simple assembly and disassembly.
  • Customization: Available in various sizes and materials upon request.

Frequently Asked Questions (FAQ) About Gear Couplings

What is a gear coupling and how does it work?
A gear coupling is a mechanical device that connects two shafts to transmit torque while accommodating misalignment. It consists of two hubs with external gear teeth and a sleeve with internal teeth, allowing flexibility and efficient power transfer.

What types of misalignment can gear couplings handle?
Gear couplings can handle angular misalignment (up to 1.5 degrees), parallel misalignment (up to 5 mm), and axial movement, making them versatile for various industrial applications.

How do I select the right gear coupling for my application?
Consider factors such as torque requirements, shaft size, operational speed, misalignment levels, and environmental conditions. Refer to our specifications table or consult with our engineers for personalized recommendations.

What maintenance is required for gear couplings?
Regular lubrication is essential; inspect for wear every 6-12 months depending on usage. Grease-packed models may require less frequent maintenance, while high-speed applications might need continuous lubrication systems.

Can gear couplings be used in high-temperature environments?
Yes, our gear couplings are designed to operate in temperatures from -40°C to 150°C. For higher temperatures, special materials and lubricants can be specified.

What are the advantages of gear couplings over other types?
Gear couplings offer high torque capacity, durability, and excellent misalignment accommodation compared to flexible or rigid couplings. They are ideal for heavy-duty applications where reliability is crucial.

How do I install a gear coupling properly?
Ensure shafts are aligned within specified tolerances, lubricate the teeth, and tighten bolts to the recommended torque. Follow the manufacturer's guidelines to avoid premature failure.

Are custom gear couplings available?
Yes, we provide customized solutions based on specific requirements, including unique sizes, materials, and performance characteristics to meet your application needs.

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Gear Coupling
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